When it comes to custom apparel, embroidery is like that friend who always shows up looking polished, stylish, and just a little extra. Whether you’re thinking about custom hats, custom bags, or other custom merch, you probably have questions. Lucky for you, we’ve rounded up the most common embroidery questions we get in Vero Beach—and yes, we answer them openly, honestly, and with decades of experience!
What exactly is custom embroidery?
Custom embroidery is the process of stitching a design directly onto fabric. Unlike screen printing, embroidery uses thread, which creates texture, durability, and a professional look that lasts. Think logos on polos, monograms on hats, or even quirky designs on tote bags—it’s basically fabric with a glow-up.
What items can I get embroidered?
Pretty much anything that doesn’t mind a few needle pricks. Popular choices include:
- Custom hats, because every outfit deserves a cap that slaps
- Custom bags, from tote bags to backpacks, because style shouldn’t stop at your shoulders
Custom merch, like shirts, jackets, aprons, and more - Corporate gear, team uniforms, and event giveaways, because your brand deserves the spotlight
If it’s fabric and you can dream it, we can embroider it.

How does the embroidery process work?
Glad you asked. Here’s the lowdown:
- Bring your idea – Make an appointment at our Vero Beach shop or send us your design online.
- Pick threads and fonts – color, texture, style—we’ll make it pop.
- Digitize the design – computers translate your artwork into stitchable code. Magic!
- Sample and approve – we often do a test stitch so you can see exactly what you’ll get.
- Watch the magic happen – your items are stitched with precision, care, and maybe a little magic.
Can I combine embroidery with screen printing?
Yes! Some of our clients love having an embroidered logo on the chest and a printed design on the back. It’s like having your cake and eating it too. Usually, just one is enough to make a design pop though!
How long does custom embroidery take?
Most projects on the Treasure Coast—from Vero Beach to Ft. Pierce and Sebastian—take a few days to a week, depending on complexity. For larger orders we do require more of a heads up, but we will do our best to accommodate any reasonable timelines. We aren’t like these huge companies that can’t be flexible!
What Type of Embroidery Machines Do You Use?
There’s lots of different embroidery machines that work just fine. Here at Morningstar, the Barudan BEKY-S1504CII is our magic wand. Part of the Barudan K-Series, this multi-head machine defies possibilities with:
- A 17.5” x 20.25” sewing area
- 1,100 stitches per minute for flats and 1,000 stitches per minute for caps
- Narrow cylinder arm for more room to embroider smaller items
- Improved tensioning for faster threading
- Electronic thread clamps to keep threads taut, preventing false breaks
- Compatible with LEM Jr., LEM Pro, and Workgroup networking software
Can I see a sample before committing?
Absolutely! We love avoiding surprises. A sample stitch lets you see exactly what your hat, bag, or shirt will look like before the full order. Most of the time though, we will be able to create a digital mockup for you and that should work just fine.
Why should I choose a local Vero Beach embroidery shop?
Ordering online is fine, but local has perks:
- You can see, touch, and choose the exact shirts, hats, or bags for your project
- We know the Treasure Coast—Vero Beach, Ft. Pierce, Sebastian—and understand local style
- Friendly, knowledgeable staff who genuinely care about your vision
- High-quality results that survive washes, wear, and probably a zombie apocalypse
Any tips for designing my own custom embroidery design?
- Keep it simple – too many tiny details can get lost in stitching
- Pick contrasting colors – we want your design to pop
- Don’t be afraid to ask questions – we’re here to help your vision come to life
We’ve already created a different blog on how to create a design for embroidery. Check it out!
Custom Embroidery in Vero Beach, FL
Embroidery isn’t just decoration; it’s personality stitched into fabric. From custom hats to custom bags and other custom merch, Morningstar Screen Printing brings your ideas to life with local expertise, high-quality results, and hands-on customer service. Come see us in Vero Beach, or reach out online to ask questions, browse our catalog, or book a design appointment.